Welcome to ThermoPore's eCatalog! While the majority of ThermoPore's production originates with captive tooling, tooling that is used exclusively for one particular customer, the part geometries listed within this eCatalog originate from tooling that is enrolled in ThermoPore's newly created ToolShare™ program. Need information about a combination or would you like to order a sample for quick evaluation? ThermoPore makes the process as easy as 1-2-3. Just select a ToolShare™ geometry, select an X-Pore™ Material, and request information or submit your sample order by clicking the "Order Sample" tab below.

  • ToolShare™ Geometries
  • X-Pore™ Materials
  • ToolShare™ Program
  • Request Information
  • Order Samples

ToolShare™ geometries are categorized first by their primary geometry, and secondly by their specific dimensions. Take a moment to review the list below to find your match. Make note of the tool number and then advance to the X-Pore™ Material tab to select an appopriate material grade.

Sheet

Sheet Geometry
Dimensions (inches / millimeters)
Tool Number Dim. A Dim. B Dim. C
Sht-51-38-4 .156 / 4 2 / 51 1.5 / 38
Sht-100-66-6 .250 / 6 4 / 100 2.6 / 66
Sht-204-204-13 .500 / 13 8 / 204 8 / 204
Sht-151-302-19 .750 / 19 6 / 151 12 / 302
Sht-305-305-25 1.00 / 25 12 / 305 12 / 305
Sht-305-457-38 1.50 / 38 12 / 305 18 / 457

Single Diameter Part

Dimensions (inches / millimeters)
Single Diameter Geometry
Tool Number Dim. A Dim. B
OD-13-13 0.500 / 13 .500/ 13
OD-25-13 1.00 / 25 .500 / 13
OD-48-6 2.00 / 48 .500 / 6
OD-63-6 2.50 / 63 .250 / 6
OD-101-13 4.00 / 101 .500 / 13
OD-188-14 7.00 / 188 .563 / 14
OD-233-19 9.00 / 233 .750 / 19
OD-356-32 14.0 / 356 1.25 / 32
OD-508-51 20 / 508 2.00 / 51

Tube - One Outside Diameter, One Inside Diameter

Dimensions (inches / millimeters)
Tube Geometry
Tool Number Dim. A Dim. B Dim. C
TUB-13-8 0.50 / 13 .312 / 8 <12 / < 305
TUB-25-16 1.00 / 25 .625 / 16 < 18 / < 457
TUB-38-25 1.50 / 38 1.00 / 25 < 12 / < 305
TUB-64-28 2.50 / 64 1.13 / 28 < 40 / <1016
TUB-64-44 2.50 / 64 1.75 / 44 < 40 / <1016
TUB-108-76 4.25 / 108 3.00 / 76 < 40 / <1016

ThermoPore's X-Pore™ material listing also serves as an excellent starting point for your development project. ThermoPore's standard grades of Aluminum Oxide (AL2O3) are presented in this convenient table for your study and use. The X-Pore™ materials listed within this table characterize ThermoPore's material capabilities in very general terms. Of course, ThermoPore possesses ample amounts of material processing capability that can considerably broaden this material offering, so don't limit your design to the material options shown here.

Material Parameter AF6 AF15 AF26 AF35 AF50 AF60 AF90 ME.25 ME1 ME3 ME6
Nominal Pore Size (µ) 6 15 25 35 50 60 90 .25 1 3 6
Nominal Pore Volume (%) 45 45 45 45 45 45 45 45 45 45 45
Air Filtration (ε > 99% @ 50 ft/min)) .8 µ 2 µ 3 µ 4 µ 6 µ 8 µ 11 µ .03 µ .1 µ .4 µ .8 µ
Water Filtration (ε > 98%) 6 µ 15 µ 25 µ 35 µ 50 µ 60 µ 90 µ .25 µ 1 µ 3 µ 6 µ
Air Permeability (psi/acfm/ft2) .18 .06 .025 .02 .015 .012 .009 1.1 .12 .028 .015
Water Permeability (psi/gpm/ft2) 3.5 .5 .2 .15 .1 .09 .05 30 20 10 2
Relative Raw Material Price $ $ $ $ $ $ $ $$$ $$$ $$$ $$$
MSDS View View View View View View View View View View View

Description of Material Parameters

Pore Size

Pore Size is determined through Mercury Intrusion Porsimetry. Due to mercury's high surface energy, the mercury does not naturally enter to pores of the porous ceramic. A mercury intrusion porsimeter, however, applies a know amount of force onto the liquid mercury in order to infuse the mercury into the pores of the ceramic. Generally speaking, it takes more force to push the mercury into pores of smaller diameter. The mercury intrusion porsimeter measures and records the applied force and the amount of mercury infused into the ceramic's structure. Analytical analysis of the data creates a pore size distribution that is "bell" shaped in nature. The pore size value listed above represents the average pore size - but there are often times pore +/- 20% of this size within the porous plastic in lesser and lesser quantity as you travel away from the average.

Pore Volume

Pore Volume is determined through Mercury Intrusion Porsimetry testing. During this test, the sample's exterior (or envelop) volume is measured. Next, the volumetric amount of mercury introduced into the sample is record. The pore volume of the porous plastic is expressed as the ratio of air volume to plastic volume as a percentage. Therefore, a pore volume of 45% would describe a porous plastic article that was 55% plastic, and 45% void of plastic.

Filtration Efficiency

Air Filtration Efficiency describes a material's ability to capture particles of various sizes. This test involves the preparation of an upstream sample (also referred to as the influent sample) with a known concentration of particulate of know diameter. Typically, the upstream sample will be characterized by particle count data and particle size data. Next, the supply air is moved through the porous plastic. Many of the particles do not make their way through the porous plastic. As a result, there are fewer particles present in the down stream sample (also referred to as the effluent sample). The ratio of the number of particles of a specific particle size (diameter) in the influent versus the number of particles of a specific particle size (diameter) in the effluent can be expressed as a percentage. This percentage represents the penetration percentage. However, filtration efficiencies are typically expressed in terms of percent capture which is equal to one minus the penetration percentage.

Filtration efficiencies change with different flow rates. Flow rates are typically expressed in terms of "face velocity" which is calculated by dividing the volumetric flow rate by the size of the test sample. This yields a face velocity unit that is simply distance / unit time (for example, inches/sec., feet/minute, cm/sec., or m/sec.). Because of the fact that a material's filtration efficiency varies with changes in the face velocity of the influent stream, air filtration efficiency specs need to reference the test condition's face velocity, particle size, and capture efficiency. A typical format for filtration efficiency takes the following format: 99.9% efficient for particles with a diameter between .01 and .2 microns at a face velocity of 3 ft./min.

Air Permeability

Air Permeability describes the resistance that air incurs as it attempts to travels through a porous material. Materials with tight pore structure usually create more resistance to air flow than materials with more open or larger pore sizes. Air Permeability is typically expressed with three parameters: air flow rate, differential pressure, and time. Because air permeability is not linear with different face velocities, the proper specification of air permeability should include both differential pressure and face velocity values. In one scenario, the differential pressure can be held constant and the face velocity can be recorded (3 ft/min @ ΔP of 1.2" H2O). In a second scenario, the face velocity can be held constant and the differential pressure can be recorded (ΔP of 2.6" H2O @ face velocity of 3 ft/min). In yet a third scenario a Gurley number can be referenced. The Gurley number is equal to the amount of time (seconds) required for a known volume of air (~100 cc) to pass through a known area (~ one-square-inch) of porous material when a constant pressure is applied to the influent air stream (Gurley number of 23 sec.).


Tool Share Geometries

Molded parts require tooling - there's simply no way around it and production tooling can be a costly proposition. But what if you approach ThermoPore early enough in the design process and your assembly embodies enough flexibility to accommodate a part made form existing ThermoPore tooling? Alternatively, have you ever wondered if your part design and subsequent production tool has potential applications in other non-competitive industries. If you answered "yes" to either question then keep reading.

Consider the recent development project whereby ThermoPore was asked to produce a single diameter, industrial, hydrophobic wick. The same part geometry just happened to meet the needs of a development engineer designing a perfume cosmetic applicator. So what did ThermoPore do? We built a bridge between these two seemingly unrelated and non-competitive project opportunities and enrolled the tool into ThermoPore's ToolShare™ program.

So what is the ToolShare™ program and how does it work? If you chose to enroll your production tool into ThermoPore's ToolShare™ program, you'll receive tooling at a substantially reduced cost AND the product made from this tool will be sold to you for exclusive use into your selected market application. Even more, ThermoPore will cover the tools maintenance and replacement cost for life of the part's enrollment. Mean while, ThermoPore will make available this tool available to customers use into markets that are non-competitive to your business interest. Leverage ThermoPore's ToolShare™ for you own benefit today!

Need more information on a combination? No problem. Make use of the form below to request additional information on three parts. Specify the ToolShare Tool Number, X-Pore Material Numbers, and a Material Property description for each combination. In need of a quote? Use ThermoPore's Quote-Sintered Ceramic form page to ensure that we provide you with a complete reply.

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While ThermoPore does maintain an inventory of items made from the ToolShare™ tooling geometries, we cannot guarantee that we'll have every material iteration in stock at the time of your order. In the event that ThermoPore finds it necessary to manufacture custom samples for your evaluation, a sales engineer will contact you to discuss pricing options.

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Item ToolShare # Matl. # Qty.
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